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From Prototype to Production: How ADDMAN Helped Domaille Fiber Optics Bring Innovation to Life

Innovation often starts with a concept, but turning that concept into a finished product requires more than imagination. For Domaille Fiber Optics, developing their latest fiber optic polishing machine, the APM-HDC-5400, presented unique challenges that called for precise engineering, material versatility, and efficient production workflows. That’s where ADDMAN came in—offering a complete solution to take the project from Prototype Polymer Additive Manufacturing (PAM)to Production Injection Molding (PIM).

The Challenge: Innovation with Precision and Efficiency

Creating a cutting-edge fiber optic polishing machine requires exacting precision. Every component must fit together seamlessly to meet high tolerances, and prototypes need to simulate both transparent and durable materials to validate form and function. Domaille also faced the pressure of tight deadlines, requiring rapid iterations without sacrificing quality.

Traditional manufacturing methods struggled to meet these needs, leaving Domaille searching for a partner who could provide speed, versatility, and a clear path from prototyping to production. Enter Dinsmore and HARBEC (ADDMAN Group Companies)—a team ready to deliver.

The Solution: A Collaborative Journey

Dinsmore partnered with Domaille to overcome these challenges with a tailored solution:

  • Prototyping with Precision: Using SLA Clear Resin, ADDMAN created transparent components to visualize internal geometries, while MJF Nylon Gray provided durable prototypes for rigorous testing. These materials ensured each iteration met Domaille’s exacting standards.
  • Iterative Feedback Loop: A collaborative process allowed Domaille to refine the design of the APM-HDC-5400 through multiple iterations, with feedback incorporated into each prototype.
  • Seamless Transition to Production: Once the final design was approved, ADDMAN facilitated a smooth handoff to HARBEC for injection molding, ensuring quality consistency and efficient, high-volume manufacturing.

The Results: Innovation Delivered

The collaboration yielded impressive outcomes for Domaille Fiber Optics:

  • 40% Faster Prototyping Cycles: Rapid iterations accelerated the design timeline, moving the project from concept to production efficiently.
  • Seamless Design Validation: High-quality prototypes enabled precise form and fit testing, ensuring flawless assembly in production.
  • Cost-Effective Manufacturing: By transitioning to injection molding, Domaille achieved a scalable solution that reduced material waste and optimized production costs.

Design to Prototype

Why It Matters: Full-Solution Manufacturing

This project is a testament to ADDMAN’s mission to be a full-solution provider for its customers. From the initial concept to full-scale production, ADDMAN’s expertise in additive manufacturing and seamless transition to injection molding empowered Domaille to bring the APM-HDC-5400 to market faster and more efficiently.

Ready to Take Your Product from Prototype to Production?

At ADDMAN, we specialize in turning ideas into reality. Whether it’s rapid prototyping, material selection, or full-scale production, we’re here to help you every step of the way.

📖 Download the full case study: HERE

Contact us today to learn how we can power your pursuit of innovation.

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