Polymer Additive

ABS-M30i

ABS-M30i is a high-performance, biocompatible thermoplastic designed specifically for medical, pharmaceutical, and food-related applications.

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Material Overview

This advanced material delivers the strength and durability of standard ABS, with the added benefit of meeting strict medical safety standards. ABS-M30i is ideal for manufacturing medical devices, surgical tools, and diagnostic equipment through FDM (Fused Deposition Modeling) 3D printing technology.

Key Features:

Biocompatible: Compliant with ISO 10993 and USP Class VI standards, making it safe for contact with human skin and bodily fluids.
Sterilizable: Can be sterilized using gamma radiation or Ethylene Oxide (EtO), ensuring suitability for sterile environments.
Durable and Strong: Offers the same superior strength, impact resistance, and durability as ABS-M30, ensuring high-quality, reliable parts for demanding medical applications.
Precision Printing: Produces accurate, detailed parts, suitable for both prototyping and functional use in healthcare settings.

Color Option: Ivory

Property	ASTM	Metric Units
Tensile Strength	D638M	36 MPa
Modulus of Elasticity, Youngs Modulus	D638M	2,400 MPa
Elongation at Break (%)	D638M	4%
Flexural Strength	D790M	61 MPa
Flexural Modulus	D790M	2,300 MPa
IZOD Impact (notched)	D256A	139 J/m
Heat Deflection Temperature at .45 MPa/66 psi (°C)	D648	96 °C

Technology:

FDM

Fused Deposition Modeling (FDM) uses a heated filament, like ABS or PLA, which is extruded through a nozzle that follows a programmed path to deposit material layer by layer on a build platform. The thermoplastics used in FDM create strong, durable parts that can endure mechanical stress. Its use of standard materials makes it a cost-effective choice for prototyping and low-volume production.

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Applications:

Precision in Every Part

ABS-M30i combines the mechanical performance of ABS with the critical biocompatibility needed for regulated environments.

Medical devices
Surgical tools
Diagnostic equipment
Pharmaceutical and food processing tools

Advantages:

Strength and Durability: ABS-M30 is 25-70% stronger than standard ABS, offering superior tensile, impact, and flexural strength, making it suitable for robust, durable parts.
Improved Layer Bonding: Enhanced layer adhesion provides greater overall part strength, reducing weak points between layers.
Smooth Surface Finish: Produces smoother parts with better feature detail, reducing the need for extensive post-processing.
Thermoplastic Versatility: ABS-M30 maintains the same material properties as traditional ABS, allowing for easy integration into established manufacturing processes.
Affordability: ABS-M30 is cost-effective, making it a good choice for prototyping, low-volume production, and functional applications.
Color Options: Available in a variety of colors (Ivory, White, Black, Dark Gray, Red, Blue), providing design flexibility.

Disadvantages:

Lower Heat Resistance: While durable, ABS-M30 has limited heat resistance compared to some higher-performance materials like polycarbonate or PEEK, making it less suitable for high-temperature applications.
Prone to Warping: ABS-based materials, including ABS-M30, can warp during printing due to temperature changes, requiring heated build platforms or enclosed chambers to minimize deformation.
Limited Chemical Resistance: ABS-M30 offers limited resistance to certain chemicals and solvents, potentially limiting its use in chemically harsh environments.
Not Biodegradable: As a petroleum-based thermoplastic, ABS-M30 is not biodegradable, which may pose sustainability concerns in certain industries.

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